Soldering Practice

To gain the Soldering credential, you need to successfully complete this DIY training guide and have your completion verified by makerspace shop staff.  

This document will walk you through the basics of soldering and you will solder together a very simple circuit. Text in black explains certain concepts.

Text in blue boxes are steps you should actively be taking to practice these skills.

Soldering 

Soldering is a process that makes connections between wires and electrical components. Soldering involves the use of several tools, primarily the soldering iron, to melt and apply solder, a quick-melting alloy of tin (in our makerspace). Solder is a very conductive material and can be used to connect wires and create electrical circuits. 

Safety Considerations

  • Eye Protection: You must wear eye protection when using a soldering iron to protect your eyes from anything that comes out of the machines. 
  • Close-Toed Shoes: Tools, bits of hot solder, and even the machines themselves can fall and close-toed shoes will protect your feet from cuts, bruises, burns, and breaks. 
  • No Food or Drink: Solder and flux are both toxic if consumed and can contaminate food and drink. Residue from food or drink will also make the machines gross. 
  • Careful of Heat: The soldering iron gets very hot and can easily burn you or ignite flammable materials. 
  • Toxin Warning: Be careful not to inhale fumes (always put on your fume extractor) and wash your hands thoroughly after using solder. 
  • Electricity: Electricity can shock you through touch, through the solder, or through the iron. Never solder a circuit while it is “live,” meaning it is connected to power. 

Electronics Bench Components 

Soldering station with parts notated, see "Machine Anatomy" for parts and descriptions, Northeastern Makerspaces
  • The soldering iron: The tip of the iron gets VERY hot and you should never, never touch it. 
    • Soldering iron holder: Always put the soldering iron back in here! Never leave it on a table, especially if it’s hot! 
    • Tip: The end of the wand and the easiest part to control. The only part that should be touched to the circuit. 
  • Solder: The solder is the spool of tin-lead wire that melts and hardens quickly. 
  • On/Off switch: Turns the heat on and off. After you flip the switch, it will take a minute to heat up or cool down. 
  • Temperature control knob: Changes the temperature of the iron.  
  • Foam Grip: The foam is insulated, so you can hold it by this part without getting burned. 
  • Iron holder: Made to keep the iron out of reach with anything that can burn. 
  • Brass wool: Dip the iron in this to clean any solder off the wand. 
  • Fume extractor: Sucks away the toxic fumes. Always turn this on before you solder. 
  • Clamps (aka “helping hands”): Used to hold up a wire so you can use one hand for the solder and one for the iron. 
  • Tip tinner: Once the tip is hot, you can put your hot ironing tip into this to “tin” the tip. You should only do this if the tip has become ineffective at melting the solder. 
  • Wire stripper: Strips the protective casing from wires to expose the wire to soldering.

Setup (for the iron)

  1. Make sure you are wearing safety glasses. 
  2. Make sure the table is clear. All the tools you will use should be accessible, you should have a clear workspace in front of you, and there shouldn’t be any flammable materials close by. 
  3. Make sure you turn on the fume extractor, which will vacuum up any toxic fumes. 
  1. Flip the switch to turn the soldering iron on, and wait for it to heat up. 
  1. Set the temperature based on the solder you are using. 400C is a good choice for the solder we stock.  

Gather your materials: 

  • AA battery pack + battery
  • Breadboard 
  • Red LED 
  • Red and black 22awg wire (the ones in the spools) 
  • Wire Strippers
  • Diagonal Cutters
  • Breadboard
diagram of required materials for training. Diagonal Cutters, AA Battery, AA battery holder, wire,

Soldering 

  1. Preheat the soldering iron. 400C is a good choice for the solder that we stock.  
  1. Check that the ventilation is on.  The button is lit when the ventilation is on.
  1. Now that your circuit is proven out, it’s time to transfer it to a perf board. (it’s laid out just like breadboard, but you solder the connections.) Gather your tools and materials.
    • Board Vise
    • Tip Tinner
    • Solder
    • Battery Holder and Battery
    • Perforated Board – The available ones may be smaller than the pictured one. That’s OK.
    • Breadboard with circuit
  1. You may also want the Helping hands tool. Use the spring clips to hold components or wires in place.
  1. When soldering, store the soldering iron in its stand.  .
  1. Tin the tip with the tip tinner.  
  1. The tip tinner will leave a solder coating on the soldering iron tip. Even it out with a poking motion in the brass wool.  
  1. The tinned tip should look like this:  
  1. Put the perfboard in the helping hands. 

10. Verify the soldering iron is the correct temperature.

  1. Solder the wires onto the perfboard. Red is positive and Black is negative. 
  1. Place the soldering iron on the through hole pins and the through hole pads, and warm them up. When they are hot, try to melt the end of the solder into the joint. When the components are hot enough, the molten solder will flow to fill the hole.  
  1. Move each of your components and wires from the breadboard to the Perfboard.  
  1. It is easier to solder the connections from the underside of the perfboard.  
  1. Solder all the components and wires in place. 
  1. After soldering, trim the leads on the backside of the board.  
  1. The trimmed leads should not stick out from the back of the board significantly.  
  1. Insert batteries
  1. The LED should light up. If you are having any issues, talk to a Red Vest.
  1. Please clean and tidy your work area. Sweep all wire trimmings into the trash, put tools back in their homes, and leave the space ready for the next user. Turn off the soldering iron and the ventilation.  

Clean Up 

  1. Clean the soldering iron in the brass wool to clean off any solder that got on the tip. Be aggressive with the soldering iron and the brass wool– solder is hard to take off! 
  2. Turn the iron off. Make sure the iron is kept IN THE HOLDER as it cools down. 
  3. Turn off the fume extractor. 
  4. Wait a few seconds, and then put any usable wires back. Throw out any wire scraps too short to use. Throw out the soldered LED and return the battery, battery case, and breadboard to their spots. 
  5. If there are wire shavings on the table, sweep or vacuum the worktable. 

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